Cast Iron Welding Electrodes

Brand Name  Classification
Description
Typical Weld Metal Properties
Welding parameters
Applications
Chemical Composition (%)
Mechanical Properties

Cast Steel

AWS:5.15:Est

A hydrogen controlled, medium heavy coated electrode, laying non-machinable weld deposits on cast iron. The electrode needs the components to be pre heated in case are heavy and complicated sections. Gives strong and rigid weld joints.

C 02.500

Mn 00.600

Si 05.000

Fe Balance

--

AC/DC( + )

Dia Amps

(mm)

2.50 90-120

3.15 120-140

4.00 150-180

5.00 190-220

Suitable to weld mild steel to cast iron parts, repair works on cast iron where machining is not of importance and primary consideration.

Cast FN

AWS:5.15:E Ni Fe CI

A medium coated, Ferro-Nickel core wire electrode specially designed to weld cast iron components in cold conditions. The deposit is soft and machinable, retains strength, enables to weld large cast iron castings, produces crack free joints.

C 00.950

Mn 00.660

Si 00.800

Ni 55.000

Fe Balance

Hardness

190 VPN

AC/DC( + )

Dia Amps

(mm)

3.15 90-130 4.00 140-180 5.00 190-230

Suitable to weld and repair all types of cast iron compo-nents, broken castings, joining cast iron to steel, cast iron components subjected to wear and tear etc...

Cast Ni

AWS:5.15:E Ni CI

A light coated electrode depositing Ni in weld metal to work on cold conditions without pre heating the jobs. The Nickel content in weld metal deposit allows to achieve a soft and tough weld. The tensile strength is good enough to match parent metals tensile strength. Deposits are machinable.

C 00.950

Mn 00.660

Si 00.800

Ni 55.000

Fe Balance

Hardness

190 VPN

AC/DC( + )

Dia Amps

(mm)

3.15 90-130 4.00 140-180 5.00 190-230

Suitable to weld and repair all types of cast iron compo-nents, broken castings, joining cast iron to steel, cast iron components subjected to wear and tear etc...

Cast Monel

AWS:5.15:E Ni Cu B

A light coated graphite based, basic coated electrode. Weld deposit is of monel ( Nickel-Copper) type, easy to weld and can be used on components without pre heating for acheving machinable weld deposits.

C 00.450

Mn 00.950

Si 00.520

Ni 65.400

Fe 03.000

Cu Balance

Hardness

150 VPN

AC/DC( + )

Dia Amps

(mm)

2.50 60-80 3.15 80-110 4.00 110-130 5.00 130-180

Suitable to weld carbon steel to cast iron, broken casting repairs, machining defect rectification, filling up castings, rebuilding wornout surfaces etc...
       
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