Low & Medium Tensile Steel Welding Electrodes

Brand Name  Classification
Description
Typical Weld Metal Properties
Welding parameters
Applications
Chemical Composition (%)
Mechanical Properties
Ratna 6010   AWS :A:5. 1:E 6010         IS: 814:EC 4410 X 

 

A medium coated, cellulosic type electrode with forceful and spray arc, ensures deep penetration in all position including vertical downhand. Weld metals is of radiographic quality occupied with easy slag detachability, weld metal is ductile
C    0.090  

Mn  0.420

Si   0.200

S    0.015

P    0.017

U.T.S.-475N/mm2

Y.S -392N/mm2

EL -26.00% (L=4d)

CVN impact at -30°C 50 J

 

DC (+)

Dia Amps

(mm)

2.50 60-90

3.15 100-140

4.00 110-160

Suitable for tanks and vessels, ships, general fabrication, vehicles, railways wagons, machinery, building construction, light structural works, storage tanks etc..Ideally suitable for all position pipe welding and joints.
Ratna 6012     AWS:A:5.1:E 6012         IS:814:ER 4112 X
A light coated, general purpose, all position electrode with nexcellent operating characteristics, good penetration and fast freezing slag. Excellent bridging characteristics for poor fit-up and rustled surfaces.
C    0.080  

Mn  0.400

Si   0.250

S    0.020

P    0.022

U.T.S.-456N/mm2

Y.S -372N/mm2

EL -24.00% (L=4d)

CVN impact at +27°C 50 J

AC/DC (-)

Dia Amps

(mm)

2.50 60-90

3.15 100-120

4.00 140-170

5.00 170-230

Suitable for steel furnitures, light sheet metal works, storage tanks, truck bodies, general fabrication, forundary equipments.
Ratna 6013     AWS:A:5.1:E 6013         IS:814:ER 4222 X
A medium coated, ruitile type, all position welding electrode. The electrode is characterised by smooth and stable arc, low spatter, easy slag detachability, fine rippled bead appearance. Weld deposit possess good chemical and mechanical properties.
C    0.070  

Mn  0.400

Si   0.220

S    0.020

P    0.023

U.T.S.-480N/mm2

Y.S -420N/mm2

EL -25.40% (L=4d)

CVN impact at 0°C 52 J

AC/DC (-)

Dia Amps

(mm)

2.50 60-90

3.15 100-140

4.00 140-180

5.00 180-230

Suitable for tanks & vessels. general fabrication. vehicles, railway wagons and machinery, ship building construction, light structural steel works, storage tanks etc.
Ratna    6013 X  AWS:A:5.1:E 6013         IS:814:ER 4222 X
A medium coated, rutile type, all position electrode with weld deposit of radiographic quality. The electrode can be subjected to low OCV, offers smooth rippled bead appearance coupled with low spatter and fumes
C    0.070  

Mn  0.440

Si   0.240

S    0.017

P    0.018

U.T.S.-485N/mm2

Y.S -425N/mm2

EL -25.70% (L=4d)

CVN impact at 0°C 56 J

AC/DC (-)

Dia Amps

(mm)

2.00 50-75

2.50 60-90

3.15 100-140

4.00 140-180

5.00 190-230

Suitable for storage tank, rail coaches, pressure vessels, heavy structured, ship constructions, structural work, boilers, etc.
Ratna   6013  XX   AWS:A:5.1:E 6013         IS:814:ER 4222 XX
An all position, hevy coated, radiographic electrode with exotic finish weld deposit. Weld bead is smooth and shiny. Electrode is designed to achieve high welding efficiency and gives excellent mechanical and chemical properties coupled with properties of auto slag removal
C    0.070  

Mn  0.450

Si   0.240

S    0.016

P    0.017

U.T.S.-490N/mm2

Y.S -430N/mm2

EL -26.70% (L=4d)

CVN impact at 0°C 56 J

 

AC/DC (-)

Dia Amps

(mm)

2.00 60-100

3.15 100-135

4.00 140-190

5.00 200-240

Suitable for boilers, heavy sections, ship hull construction and repair & maintenance, pressure vessels, structural works, rail coaches/wagons, locomotive fire boxes, coach paneis, bridging wide root gap.
Ratna   6013  XL   AWS:A:5.1:E 6013         IS:814:ER 4222 XL
A medium coated, rutile type electrode specially designed for radiographic weld deposits, coupled with smooth and shiny bead profile. Gives smooth arc, low spatter and self peel-off slag. Weld deposits has excellent mechanical properties
C    0.0781 

Mn  0.470

Si   0.200

S    0.021

P    0.020

U.T.S.-491N/mm2

Y.S -440N/mm2

EL -26.00% (L=4d)

CVN impact at 0°C 50 J

AC/DC (-)

Dia Amps

(mm)

2.50 70-100

3.15 100-140

4.00 140-190

5.00 180-220

Suitable for boilers, heavy sections, pressure vessels, structural works, rail coaches/wagons. storage tanks, bridges etc.
Ratna   7016   AWS:A:5.1:E 7016         IS:814:EB 5426H X
A hydrogen controlled baisc coated electrode for welding medium and high tensile structures, grey cast iron components, low and medium carbon steels. The deposits are of radiographic quality coupled with excellent mechanical properties.
C    0.075 

Mn  1.100

Si   0.480

S    0.018

P    0.017

U.T.S.-550N/mm2

Y.S -475N/mm2

EL -27.00% (L=4d)

CVN impact at 29°C 40 J

AC/DC (-)

Dia Amps

(mm)

2.50 70-80

3.15 90-130

4.00 130-170

5.00 180-220

Suitable for overlaying bufferlayer before hard facing joining mild steel to carbon steel, repairing cast iron component provided non machinable welds are permitted, joining steel girders to rail, earth moving machoinery, tanks, restrained joints.
Ratna    7016 W AWS:A:5.1:E 7016         IS:814:EB 5426H X
A medium heavy coated, hydrogen controlled, basic coated electrode for welding unknown composition steels, difficult to weld steels with high carbon and high sulphur, cast steels. Weld metal is highly crack resistant and is of radiographic quality
C    0.070 

Mn  1.000

Si   0.400

S    0.020

P    0.019

U.T.S.-570N/mm2

Y.S -460N/mm2

EL -27.00% (L=4d)

CVN impact at 29°C 48 J

AC/DC (-)

Dia Amps

(mm)

2.50 60-80

3.15 90-130

4.00 130-170

5.00 180-220

Suitable for welding unknown composition, steels, low alloy steels, mild steels to high carbon steel, steel components with high carbon and high sulphur, cast iron repairs etc
Ratna    7018 AWS:A:5.1:E 7018         IS:814:EB 5426H X
A heavy coated, hydrogen control, iron powder type electrodes specially designed for restrain joints subjected to dynamic loading and to achieve minimum 110% metal recovery, possess excellent mechanical properties. Well deposits are highly ductile crack resistance and radiographic quality
C    0.060 

Mn  1.100

Si   0.460

S    0.018

P    0.019

U.T.S.-542N/mm2

Y.S -468N/mm2

EL -27.50% (L=4d)

CVN impact at 29°C 60 J

AC/DC (-)

Dia Amps

(mm)

2.50 70-100

3.15 100-140

4.00 140-190

5.00 200-250

Suitable for welding restrained joints, root runs, pen stocks heavy structures subjected to dynamic loading and impact, rail wagons, coaches industrial and mining machinery, bridges boilers fabrication, steel subjected to service at 30c down sub o temperature
Ratna    7024 AWS:A:5.1:E 7024         IS:814:EB 54245K X
An extra heavy coated, iron powder rutile type electrode for achieving high deposition efficiency of 140% app. Electrodes is touch welding type, give smooth arc, least spatter losses, reduces welding time and gives increased productivity and output by using high current. Welds are of radiographic quality.
C    0.070 

Mn  0.550

S    0.250

U.T.S.-530N/mm2

Y.S -460N/mm2

EL -25.00% (L=4d)

CVN impact at 29°C 52 J

DC (-)

Dia Amps

(mm)

3.15 140-170

4.00 170-220

5.00 230-270

Suitable for welding heavy sections, machinery components structural works, viz cranes and girders. Welding heavy columns locomotive, mild steel section where high productivity is called for.
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