CAST MONEL (AWS A5.15 ENiCuB)

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Monel Alloy Electrode for Welding of Cast Iron Machinable Welds

Classification:

  • AWS/SFA-5.15: ENiCuB
  • DIN: E NiCuG3

Characteristics:

A light basic coated graphite electrode designed for cold welding. The weld deposit is Monel (Nickel-Copper) type, easy to weld, and can be used without pre-heating to achieve machinable weld deposits.

Applications:

  • Welding carbon steel to cast iron.
  • Repairing broken castings.
  • Rectifying machining defects and filling castings.
  • Rebuilding worn-out surfaces.
  • Machine bases, engine blocks, gears, pumps, etc.

Re-Dry Condition:

Re-dry the electrode at 150°C for 1 hour before use.

Welding Precaution:

  • Clean the weld area free of any surface contaminations.
  • For repair welding on casting, remove the entire defective portion prior to welding.
  • Use a short arc and as low current as possible.
  • Preheat the part if necessary.
ALL WELD CHEMICAL COMPOSITION %
C Mn Si Ni Cu Fe
0.35-0.55 1.00 Max 0.75 max 60.00-70.00 25.00-35.00 3.00 Max
WELD METAL HARDNESS
Hardness Value (VPN)
Hardness 140-170
DIMENSION, CURRENT CONDITION & PACKING DATA
Size (mm) (Dia) Size (inch) (Dia) Current Condition (DC+/AC) Amps Wt. of /pkt. (Kg) Wt. of Case (Kg)
2.50 / 2.40 × 350 3/32” × 14” 60-80 2 20
3.15 / 3.20 × 350 1/8” × 14” 90-120 2 20
4.00 × 350 5/32” × 14” 110-140 2 20
5.00 × 350 3/16” × 14” 130-170 2 20
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